Iscar Adds Their Most Recent Creations To A Long Line Of Successful Hole Producing Solutions
Iscar recently released several different drilling innovations to meet their customers needs. These new products are Sumocham Drill, DR-DH and Deep Drills. Drawing off of their experience Iscar has come up with fresh and innovative ways to boost productivity for the end user. Here is a little bit about these new products, and how they will benefit the end user of these products.
SUMOCHAM Drills
ISCAR's new SUMOCHAM drill family is an advanced progression of the very successful CHAMDRILL and CHAMDRILLJET drill families. The drill features twisted coolant nozzles with indexable drilling heads which are available in different head configurations for various material groups. SUMOCHAM drills can be used on milling centers or lathes.
SUMOCHAM includes four different standard drill head geometries, designed for optimum performance and high reliability. The drill head is manufactured with a sharp cutting edge and polished flutes. SUMOCHAM drilling heads are available in the diameter range of 8 to 25.9 mm. The drill head has ground flutes for smooth, uninterrupted chip flow and a ground gash for enhanced penetration.
The drill shank design is according to DIN 9766 standard, with available drilling depth to diameter ratios of 1.5XD, 3xD, 5XD and 8xD. All drill bodies feature coolant through holes. The accurate cylinder added to the clamping portion increases durability and reduces internal stresses. The rotation stopper planes are precision ground, which improve the control on the drilling head position and support, increasing tool performance and life. ISCAR's innovative SUMOCHAM drill line will offer longer tool life and higher productivity.
DR-DH Deep Drills
DR-DH drills can obtain drilling depth-to-diameter ratio of 7XD and up. Designed to be employed on standard horizontal milling centers, turning, and multi-task machines. Use of additional machine and setup can be avoided. They will be obtainable as semi-standard item in a diameter range of 25.4 to 69.5 mm (1.00 - 2.73").
Two versions will be available:
A Single Flute DR-DH-31.65-0350NC-2FS is a very rigid tool complete with a patented chip gullet design. It was developed for easily cut materials like cast iron and low alloyed steel.
A Double Flute DR-DH-31.65-0350NC-2FD has a double chip gullet for improved chip flow. It was designed for drilling gummy materials like non-alloyed steel and high temperature alloys.
ISCAR DEEP HOLE DRILLS
With ISCAR's brand new solid carbide deep hole drills, you can safely drill up to 22 times diameter and reach bottom10% faster than with other solid carbide drills - and six times faster than a HSS drill. This capability can speed up a great number of high-volume operations. The deep-hole drilling station no longer has to slow down a transfer line or stop it completely because a drill breaks.
Other target applications encompass deep holes for automotive, hydraulic blocks and die & mold work. A aggregate of features assist the twist drills to cut faster, straighter,deeper, last longer and expel chips more surely. A special high-strength core creates a more long lasting drill point and allows for deeper flutes, enlarging the exit path for chips.
The drill tip itself has a 140 positive-point, four-margin design to maintain the edge, diminish thrust forces and assist centering and tracking. A post-coat polishing step on the flutes, margins and cutting edges reduces friction and torque that can easily snap a drill.
The latest drills are available in standard diameters ranging from 5 to 10 mm, in 20 and 22 length to diameter ratios. Special sizes are available on request. All are manufactured of IC908, a 10% cobalt submicron carbide grade, and comes with a TiAlN PVD coating, and can be refurbished.
These are just some of the latest innovations coming from Iscar.
Iscar Releases A Completely New Family Of Slitting Cutters Using Tang-Grip Technology And The Strength Of Sumo Tec Grades Iscar now offers a family of high-performance slitting tools that combine the convenience and security of Tang-Grip clamping with the added durability of the new Sumo Tec insert grades. The concept, already proven successful in Tang-Grip parting tools, has now been extended to slitting cutters.
Iscar Recently Made Public Numerous Revolutionary Lines To Extend Their Family Of Milling Tools Iscar recently released a new family of High Speed Milling adjustable endmills and facemills that will improve milling of aluminum, non-metallics, cast iron and hardened steel. This should prove especially useful in the automotive and aerospace industries.
Original Tools And Carbide Insert Configurations From Iscar To Better Maximize The Machining Method Iscar is introducing Penta 34 carbide inserts with a new PB chipformer. The PB chipformer features a single cavity with a positive rake, neutral shoulder angle, and a honed edge. It is actually a C-type chipformer with a different frontal edge.
Some Progressions Have Increased Iscar's Line Of Indexable Endmills For Expanded Productivity Helido-Upfeed 04 Two years ago Iscar introduced the extremely efficient H600 indexable endmill line, based on conceptually new Helido-Upfeed double sided inserts with 6 cutting edges. The first insert launched was the H600 WXCU 0806..., which was designed for milling cutters in the diameter range of 50 to 125 mm.
New End Mills Coming From Iscar Will Raise Productivity While Decreasing Costs Manufacturers and die & mold shops can banish chatter problems in numerous milling operations with Iscar's new Chatterfree end mills. The cutters' variable-pitch flute pattern eliminates harmonic vibration, the primary source of chatter. This enables faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling.
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